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Sonny's Tunnel Controller
Material ID: TUNNEL_CONTROLLER- Equipment details
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Sonny’s PLC Tunnel Controller
Sonny’s PLC Tunnel Controller?
Compact and Accessible
Cloud-based Tunnel Controller can be accessed anytime, anywhere, from an internet connected device including your phone. Make adjustments to the configuration and timing while at the car wash or off site. The 32” x 74” compact footprint houses a 12” display to toggle relays and monitor your tunnel.
Cloud-Based
Manage all of your tunnel locations from one simple interface on any device.
Configurable
Configure up to 170 functions and 64 inputs. Program anything from mirror bumps, to lights turning on, to scheduling the activation of irrigation systems.
Reliable
Programmable Logic Controllers (PLCs) have been used for years in industrial automation. They are designed to be accurate, maintain uptime and operate in harsh environments. Sonny’s Tunnel Controller utilizes top-of-the-line hardware from leading PLC and industrial automation manufacturers to ensure optimal reliability.
Sonny’s Tunnel Controller utilizes top-of-the-line hardware from leading programmable logic controllers (PLC) and industrial automation manufacturers to ensure optimal reliability, accuracy, uptime and harsh environment operation.
PLC Tunnel Controller
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Entry Keypad Configuration
Simple online drag-and-drop button editor allows you to quickly and easily configure all the buttons needed on the keypad. Password protect buttons to limit employee access.
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Queue Management Sequential or Random
Easily manage your queue from the Entry Keypad. Add, remove and reorder vehicles. If a vehicle needs to step out of line, place them on hold and reinsert into the queue when ready.
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Multi-Site Tunnel Management
Manage and configure all of your tunnel locations online – all from one single interface that communicates with each individual site.
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Built-in Truck Bed Retract
Automatically identify both open and covered truck beds, retracting assigned tunnel equipment to protect your customer, your property and save on chemical and water usage.
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Function Configuration
Configure standard, special and signage functions. Program up to 170 functions, turn equipment on at various points of a vehicle and schedule functions to activate on selected days and times.
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Built-in* Gate Controller
Seamlessly control the flow of your site to ensure that cars clear your gates and stay in sequence.
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Input Alarming
Trigger alarms based on activating an input to keep you aware of any equipment failures or fluid levels. Automatically stop the conveyor for any critical alarms. All displayed on the Entry Keypad.
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Photo-Eye Bypass
Gain real-time insight into unpaid washes triggered by the photoeyes or tunnel entry keypad.
*Built-in options are pre-installed at the factory prior to shipment.
RETROFIT YOUR OLDER SYSTEM with the latest technology regardless of the brand you currently have without re-wiring your tunnel! Identical interface and Programming as larger standard tunnel controller. Takes over existing relays.

Tunnel Controller Retrofit Kits
- WashPilot™
- Kesseltronics® rTC
- DRB Systems® Tunnel Watch™
Tunnel Controller: Back Office Cloud Management
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Multi-Site Tunnel Management
Manage all your tunnel locations from one interface
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Complete Custom Configuration
Set your tunnel length, min/max vehicle, pulse resolution, queue style, pulse resolution and more
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Schedule Outputs
Schedule anything on your site to turn on or off at set times and days
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Input Alarming
Trigger alarms based on inputs going false to true or true to false
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Output Configuration
Complete control of multiple on/off locations
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Wash Package Configuration
Visual Push button editor Drag and drop your entry keypad buttons to fit the layout you desire
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Add On Equipment Configuration
Manage your Truck Bed detection, gate controller and conveyor speed control all from one location
Whether you're a New Investor or upgrading your wash at Sonny's we offer the best equipment and resources
Designed here. Built here. Backed here.™